Hardfacing flux-cored wire and electrodes

Global Sales     OEM tailor design

Product name: Flux Cored Welding Wire/Welding Wire/Metal-cored wire/Hardfacing flux-cored wire

Applicable machines: Roller press,Vertical mill grinding roller,High pressure grinding roller(HPGR),Crusher jaw plate,blow bars, bucket teeth, crusher hammers, pump impeller and liners,etc.

Material types: High chromium cast iron, alloy steel, nickel-based alloy, cobalt-based alloy,etc.

Applicable industries: Cement, chemicals, electricity, metallurgy, building materials,etc.

Adapt to base material: Q235,42CrMo,low carbon steel,High manganese steel,Nickel-based alloys,etc.

Our service:

1. Before sales, we will fully understand the customer's working conditions and recommend the most appropriate material selection to the customer.

2. Provide customers with drawings based on their machine models, spare parts dimensions, etc. 

3. After sales, we will continue to pay attention to the usage of the product and provide timely help.

4. Ensure that the quality of the purchased components is impeccable, and the technical parameters absolutely meet national standards.

5. Provide free quotation, worldwide sales, short delivery cycle, low price.


Hardfacing flux-cored wires and electrodes for rebuilding and protecting crusher hammers, blows bars, rollers, chutes and buckets. Zhili supplies the consumables together with application guidance, so your maintenance team gets a deposit with the hardness and crack resistance the part actually needs.

If you need detailed technical information, drawings or a price for a size we have not listed, please email us at cnwearparts@lyzhili.com — we are a customized factory for crusher and mill wear parts and we quote quickly.

Consumables matched to the wear mechanism

Hardfacing only works when the deposit matches the wear: too hard and it spalls under impact, too soft and it wears away. Zhili supplies the main families of hardfacing consumables and helps you pick the grade for each application, from hammers and blow bars to rollers, chutes and bucket lips.

Available grades

  • Chromium carbide type – 55–62 HRC deposits for severe sliding abrasion (chutes, screw flights, fan blades)
  • Complex carbide type – high abrasion resistance with better hot hardness
  • Manganese steel type – work-hardening, impact-tolerant deposits for crusher hammers and jaws
  • Build-up / buffer grades – restoring dimensions before the hard overlay
  • Nickel and cobalt base alloys – heat and corrosion resistant surfacing

Key features

  • Flux-cored wire in common diameters for automatic and semi-automatic welding
  • Coated electrodes for field repair with standard welding machines
  • Technical guidance on preheat, interpass temperature and layer sequence
  • Consistent deposit chemistry and hardness batch to batch
  • Combined supply with cast wear parts and rebuild services

Applications

Crusher hammers, blow bars, jaw plates, roller press rolls and tyres, mill liners, chutes, hoppers, buckets, fan housings, screw conveyors and dredge components.

Why buyers choose Zhili

  • Application-based recommendation, not a generic one-size-fits-all wire
  • Consumables, castings and rebuilding advice from the same supplier
  • Export packing and documentation arranged for you
  • Technical support for maintenance teams new to hardfacing

Ordering and support

Tell us the component, the wear mechanism and the welding process you use. We recommend the grade, deposit thickness and welding parameters, then quote wire or electrodes with delivery to your site.

Product details

Surfacing repair - detail 1

Talk to an engineer

Share your drawing, OEM part number, operating conditions or a photo of the worn part. Zhili will confirm the recommended alloy, weight and lead time, and can supply trial pieces for a first plant test.

Material Options

High Manganese Steel (ZGMn13)

Standard wear-resistant material with excellent impact resistance and work hardening properties.

High Mn Steel + Alloy Bars

Enhanced wear resistance with embedded alloy bars for superior performance in high-abrasion conditions.

Ceramic Composite Matrix

Advanced ceramic composite matrix reinforcement technology for extended service life.

Bimetal Composite

Bimetal composite structure combining wear-resistant surface with tough core material.

High Chromium Cast Iron

Excellent wear resistance with good hardness retention at elevated temperatures.

Hardfacing Overlay Welding

Rebuilding and reinforcement using advanced hardfacing welding technology.

Related Products

Customized Solutions

Customized according to your operating conditions

High-wear working conditions

For highly abrasive materials such as limestone and sandstone, we adopt high-chromium cast iron or ceramic composite materials, which extend the service life by 3 to 5 times.

High-impact working conditions

For high-impact materials like construction waste and metal ores, we adopt a reinforced structure with high manganese steel and alloy bars, delivering excellent impact resistance.

High-temperature working conditions

For high-temperature materials including cement clinker and slag, special heat treatment is adopted to retain hardness and wear resistance at elevated temperatures.

Send Us Your Requirements

We will fully understand your working conditions and recommend the most appropriate material selection. Provide drawings based on your machine models and spare parts dimensions.

Address:

Luoyang, Henan Province, China

Zhili International Limited : Hong Kong, China.

Factory 01 : Luoyang Henan, China

Factory 02 : Kunming Yunnan, China

Email: cnwearparts@lyzhili.com

Phone/WhatsApp: +86-1335-3997-333

Response: We will reply within 24 hours

Service: Free quotation · Worldwide sales · Short delivery cycle

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