Global Sales OEM tailor design
Product name: Extrusion roller of roller press/Roller Sleeve with Shaft/Hard facing Roller
Production process: Casting+surfacing
Applicable machines: Roller press
Material types: Alloy steel (high manganese steel) + titanium carbide/Tungsten Carbide(stud) + surfacing;
Applicable industries: Cement, chemicals, electricity, metallurgy, building materials, refractory materials
Adaptable materials: Limestone, slag, coke, coal and other materials
Our service:
1. Before sales, we will fully understand the customer's working conditions and recommend the most appropriate material selection to the customer.
2. Provide customers with drawings based on their machine models, spare parts dimensions, etc.
3. After sales, we will continue to pay attention to the usage of the product and provide timely help.
4. Ensure that the quality of the purchased components is impeccable, and the technical parameters absolutely meet national standards.
5. Provide free quotation, worldwide sales, short delivery cycle, low price.
Stud surfacing welding rollers built by overlaying tough alloy or carbide studs onto a forged or cast roll base, then machining and inspecting the finished surface. The stud pattern grips the material bed, protects the base metal and gives a wear life far beyond a plain hardened surface.
If you need detailed technical information, drawings or a price for a size we have not listed, please email us at cnwearparts@lyzhili.com — we are a customized factory for crusher and mill wear parts and we quote quickly.
Smooth rollers slip on the material bed and wear quickly at the edges. Stud surfacing welding creates a textured, hard-working surface that grips the bed, extrudes material more efficiently and shields the base metal underneath, so roller life is extended without sacrificing pressure.
Roller presses and HPGR units in cement raw meal and clinker grinding, iron ore and other mineral comminution, briquetting and slag processing.
Send the roll drawing, operating pressure and material data. We will propose the stud pattern, confirm machining scope and delivery, and can quote a rebuild of your existing roller for comparison.
Share your drawing, OEM part number, operating conditions or a photo of the worn part. Zhili will confirm the recommended alloy, weight and lead time, and can supply trial pieces for a first plant test.
Standard wear-resistant material with excellent impact resistance and work hardening properties.
Enhanced wear resistance with embedded alloy bars for superior performance in high-abrasion conditions.
Advanced ceramic composite matrix reinforcement technology for extended service life.
Bimetal composite structure combining wear-resistant surface with tough core material.
Excellent wear resistance with good hardness retention at elevated temperatures.
Rebuilding and reinforcement using advanced hardfacing welding technology.
Customized according to your operating conditions
For highly abrasive materials such as limestone and sandstone, we adopt high-chromium cast iron or ceramic composite materials, which extend the service life by 3 to 5 times.
For high-impact materials like construction waste and metal ores, we adopt a reinforced structure with high manganese steel and alloy bars, delivering excellent impact resistance.
For high-temperature materials including cement clinker and slag, special heat treatment is adopted to retain hardness and wear resistance at elevated temperatures.
We will fully understand your working conditions and recommend the most appropriate material selection. Provide drawings based on your machine models and spare parts dimensions.
Address:
Luoyang, Henan Province, China
Zhili International Limited : Hong Kong, China.
Factory 01 : Luoyang Henan, China
Factory 02 : Kunming Yunnan, China
Email: cnwearparts@lyzhili.com
Phone/WhatsApp: +86-1335-3997-333
Response: We will reply within 24 hours
Service: Free quotation · Worldwide sales · Short delivery cycle
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Wechat ID+86-13353997333