HPGR Stud Rollers / Tyres

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Product name: HPGR Grinding Rollers / Tyres/stud roller

Production process: Forging

Applicable machines: Roller press,HPGR

Material types: Alloy steel (high manganese steel) + Tungsten Carbide(stud)

Applicable industries: Cement, chemicals, electricity, metallurgy, building materials, refractory materials

Adaptable materials: Cement,Limestone, slag, coke, coal and other materials

Our service:

1. Before sales, we will fully understand the customer's working conditions and recommend the most appropriate material selection to the customer.

2. Provide customers with drawings based on their machine models, spare parts dimensions, etc. 

3. After sales, we will continue to pay attention to the usage of the product and provide timely help.

4. Ensure that the quality of the purchased components is impeccable, and the technical parameters absolutely meet national standards.

5. Provide free quotation, worldwide sales, short delivery cycle, low price.



High pressure grinding roll (HPGR) tyres and complete rolls for ore and clinker duty. Zhili supplies forged or cast roll bases with tungsten carbide stud or weld-surfaced faces, machined to drawing and hardness checked, so the roll grips the ore bed and resists edge wear.

If you need detailed technical information, drawings or a price for a size we have not listed, please email us at cnwearparts@lyzhili.com — we are a customized factory for crusher and mill wear parts and we quote quickly.

HPGR tyres engineered for ore and clinker

HPGR rolls work under extreme pressure and abrasion, and edge wear dictates tyre life more often than face wear. Zhili manufactures HPGR roll bases and tyres with correct core material, controlled hardness and a stud pattern designed for your ore, together with edge protection to keep the working width intact.

Key features

  • Forged alloy steel or Cr-Mo cast roll base with documented soundness
  • Tungsten carbide studs or weld surfacing to suit the ore hardness
  • Edge protection rings and end-disc treatment to protect tyre life
  • Machined bore, keyway and end faces to drawing tolerance
  • Hardness survey, dimensional report and stud pattern record supplied

Wear protection options

  • Carbide studded surface – standard for hard ore comminution
  • Weld-surfaced (hardfaced) surface – economic and repairable
  • Replaceable tyre – retains the roll core for multiple campaigns

Applications

HPGR units in iron ore, copper, gold and diamond operations, cement raw meal and clinker grinding, diamond ore liberation and slag processing.

Why buyers choose Zhili

  • Experience with HPGR tyre geometry and stud patterns
  • Machining and surfacing capability for large rolls
  • Rebuild service to extend the life of existing tyres
  • Export packing and heavy freight arranged end to end

Ordering and support

Send the roll drawing, machine model and ore characteristics. Our engineers recommend the stud pattern and material, then quote with a realistic manufacturing and shipping schedule.

Product details

HPGR Stud Rollers / Tyres - detail 1

Talk to an engineer

Share your drawing, OEM part number, operating conditions or a photo of the worn part. Zhili will confirm the recommended alloy, weight and lead time, and can supply trial pieces for a first plant test.

Material Options

High Manganese Steel (ZGMn13)

Standard wear-resistant material with excellent impact resistance and work hardening properties.

High Mn Steel + Alloy Bars

Enhanced wear resistance with embedded alloy bars for superior performance in high-abrasion conditions.

Ceramic Composite Matrix

Advanced ceramic composite matrix reinforcement technology for extended service life.

Bimetal Composite

Bimetal composite structure combining wear-resistant surface with tough core material.

High Chromium Cast Iron

Excellent wear resistance with good hardness retention at elevated temperatures.

Hardfacing Overlay Welding

Rebuilding and reinforcement using advanced hardfacing welding technology.

Related Products

Customized Solutions

Customized according to your operating conditions

High-wear working conditions

For highly abrasive materials such as limestone and sandstone, we adopt high-chromium cast iron or ceramic composite materials, which extend the service life by 3 to 5 times.

High-impact working conditions

For high-impact materials like construction waste and metal ores, we adopt a reinforced structure with high manganese steel and alloy bars, delivering excellent impact resistance.

High-temperature working conditions

For high-temperature materials including cement clinker and slag, special heat treatment is adopted to retain hardness and wear resistance at elevated temperatures.

Send Us Your Requirements

We will fully understand your working conditions and recommend the most appropriate material selection. Provide drawings based on your machine models and spare parts dimensions.

Address:

Luoyang, Henan Province, China

Zhili International Limited : Hong Kong, China.

Factory 01 : Luoyang Henan, China

Factory 02 : Kunming Yunnan, China

Email: cnwearparts@lyzhili.com

Phone/WhatsApp: +86-1335-3997-333

Response: We will reply within 24 hours

Service: Free quotation · Worldwide sales · Short delivery cycle

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