Vertical Mill / Roller Press Surfacing Roller

Global Sales     OEM tailor design

Product name: Vertical mill/ Roller press Surfacing roller/Roller press hardfacing roller

Production process: Forging plus surfacing

Applicable machines: Roller press,Vertical mill

Material types: 35CrMoA OR 42CrMoA + hard facing layer

Applicable industries: Cement, chemicals, electricity, metallurgy, building materials, refractory materials

Adaptable materials: Cement,Limestone, slag, coke, coal and other materials

Our service:

1. Before sales, we will fully understand the customer's working conditions and recommend the most appropriate material selection to the customer.

2. Provide customers with drawings based on their machine models, spare parts dimensions, etc. 

3. After sales, we will continue to pay attention to the usage of the product and provide timely help.

4. Ensure that the quality of the purchased components is impeccable, and the technical parameters absolutely meet national standards.

5. Provide free quotation, worldwide sales, short delivery cycle, low price.


Surfacing rollers and rebuilds for vertical mills and roller presses, using controlled weld overlay to restore worn wear surfaces. Zhili machines the profile back to drawing after overlay and checks hardness so the rebuilt roller performs like the original rather than wearing out prematurely.

If you need detailed technical information, drawings or a price for a size we have not listed, please email us at cnwearparts@lyzhili.com — we are a customized factory for crusher and mill wear parts and we quote quickly.

Rebuild worn rollers instead of replacing them

Worn vertical mill and roller press rolls are often scrapped before their cores are exhausted. Zhili restores them with controlled weld overlay, machining the profile back to drawing and verifying hardness, which extends roller life at a fraction of new-part cost.

Key features

  • Weld overlay applied in controlled passes to limit dilution and cracking
  • Profile machined back to drawing after overlay
  • Hardness measured and reported across the working face
  • Preheat and interpass temperature controlled to protect the base metal
  • Edge, end-disc and stud replacement carried out in the same scope

Scope of supply

  • New surfacing rollers manufactured as overlayed castings
  • Rebuild of customer-supplied worn rollers and tyres
  • Stud replacement and stud pattern renewal
  • Hardfacing of table liners and other wear surfaces

Applications

Vertical roller mills and roller presses in cement raw meal and clinker grinding, coal mills, and mineral grinding circuits with high abrasion duty.

Why buyers choose Zhili

  • Surfacing and machining of large rollers under one roof
  • Documented hardness results, so you know what you received
  • Repair option that cuts cost versus a new roller
  • Export packing and shipping handled for heavy parts

Ordering and support

Send photos and measurements of your worn roller, or the drawing for a new one. We will advise whether a rebuild or a new part is the better economic choice, then quote accordingly.

Product details

Roller press Surfacing roller - detail 1

Talk to an engineer

Share your drawing, OEM part number, operating conditions or a photo of the worn part. Zhili will confirm the recommended alloy, weight and lead time, and can supply trial pieces for a first plant test.

Material Options

High Manganese Steel (ZGMn13)

Standard wear-resistant material with excellent impact resistance and work hardening properties.

High Mn Steel + Alloy Bars

Enhanced wear resistance with embedded alloy bars for superior performance in high-abrasion conditions.

Ceramic Composite Matrix

Advanced ceramic composite matrix reinforcement technology for extended service life.

Bimetal Composite

Bimetal composite structure combining wear-resistant surface with tough core material.

High Chromium Cast Iron

Excellent wear resistance with good hardness retention at elevated temperatures.

Hardfacing Overlay Welding

Rebuilding and reinforcement using advanced hardfacing welding technology.

Related Products

Customized Solutions

Customized according to your operating conditions

High-wear working conditions

For highly abrasive materials such as limestone and sandstone, we adopt high-chromium cast iron or ceramic composite materials, which extend the service life by 3 to 5 times.

High-impact working conditions

For high-impact materials like construction waste and metal ores, we adopt a reinforced structure with high manganese steel and alloy bars, delivering excellent impact resistance.

High-temperature working conditions

For high-temperature materials including cement clinker and slag, special heat treatment is adopted to retain hardness and wear resistance at elevated temperatures.

Send Us Your Requirements

We will fully understand your working conditions and recommend the most appropriate material selection. Provide drawings based on your machine models and spare parts dimensions.

Address:

Luoyang, Henan Province, China

Zhili International Limited : Hong Kong, China.

Factory 01 : Luoyang Henan, China

Factory 02 : Kunming Yunnan, China

Email: cnwearparts@lyzhili.com

Phone/WhatsApp: +86-1335-3997-333

Response: We will reply within 24 hours

Service: Free quotation · Worldwide sales · Short delivery cycle

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